{"title":"Custom Fire Department Hats","description":"\u003ch2\u003eStation Caps, Truckers and Beanies for Crews\u003c\/h2\u003e\n\u003cp\u003e\u003cstrong\u003eStation caps.\u003c\/strong\u003e The classic is a low-profile, six-panel cap in cotton twill with a pre-curved bill and a hook-and-loop or metal-buckle back. It sits close to the head, looks right with a Class B uniform and holds a front logo cleanly. Stretch-fit Flexfit versions, including XL sizes, skip the adjustable back for a cleaner uniform look.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003ePerformance caps.\u003c\/strong\u003e Lightweight polyester with a wicking sweatband suits training days, PT and Florida summers. It's the cap crews actually want to wear on a long, humid apparatus check.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eTruckers.\u003c\/strong\u003e A structured front with a mesh back for off-duty wear, cookouts and branded station merch. The tall front panel takes a larger logo or a patch.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eBeanies.\u003c\/strong\u003e Cuffed knit beanies keep the department mark visible through winter and on early-morning calls. See our \u003ca href=\"\/collections\/custom-beanies\"\u003eembroidered beanies for crews\u003c\/a\u003e for cuffed and pom-pom styles in department colors.\u003c\/p\u003e\n\u003ch2\u003eStitching Department Logos, Station Numbers and Rank\u003c\/h2\u003e\n\u003cp\u003eFire department artwork is usually detailed: a shield or Maltese cross with tools, a ladder, the department name in a ring and a founding year. On a cap, that design gets about 2.5 to 4 inches of width, so it needs to be digitized for thread, not just shrunk.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eSimplify small details.\u003c\/strong\u003e Tiny ring lettering and fine lines are thickened or dropped so they stay readable at hat size. You'll preview your design in our 3D Custom Designer before production, and orders of 100+ pieces get a free mockup.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eUse the side panels.\u003c\/strong\u003e A station or unit number on the left side and the company name or \"Engine 7\" on the right is a common, clean layout.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePut names on the back.\u003c\/strong\u003e First initial and last name above the closure, usually in a simple block font about 3\/8 inch tall, keeps caps from getting mixed up at the station.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMark rank clearly.\u003c\/strong\u003e Many departments signal officer rank with bugle insignia, and some switch to gold thread for chief officers, as this \u003ca href=\"https:\/\/sbcfire.org\/wp-content\/uploads\/sites\/46\/documents\/Orientation\/2435_DepartmentBallCapStandard.pdf\"\u003ecounty fire department ball cap standard\u003c\/a\u003e does.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eGo bold with 3D puff.\u003c\/strong\u003e Raised 3D puff embroidery makes \"FIRE,\" a station number or a short department name stand out on a structured front.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eConsider a patch.\u003c\/strong\u003e A department patch in embroidered, PVC or leather form works well on truckers and off-duty caps. Leather with a debossed Maltese cross has a heritage look.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eEmbroidery has a one-time $35 digitizing fee per design. After that, the file is downloadable from your account, and reorders or the same design on beanies, shirts and jackets never pay it again. For more layouts, browse our \u003ca href=\"\/blogs\/hats\/custom-hat-ideas\"\u003efirefighter hat design ideas\u003c\/a\u003e.\u003c\/p\u003e\n\u003ch2\u003eCaps, Not Helmets: What We Decorate\u003c\/h2\u003e\n\u003cp\u003ePeople searching for custom fire hats sometimes mean the traditional leather helmet or a helmet front shield. Structural firefighting helmets are certified protective gear sold by fire-equipment suppliers, and we don't make or decorate them. What we do decorate is headwear worn around the station, at events and off duty: station caps, truckers, performance caps, beanies and visors.\u003c\/p\u003e\n\u003cp\u003eWe also decorate only the blanks we supply, so we can't stitch caps the department already has in stock. If your department requires flame-resistant headwear for certain duties, ask us before you order.\u003c\/p\u003e\n\u003ch2\u003eBranded Fundraiser Caps for Unions and Volunteer Companies\u003c\/h2\u003e\n\u003cp\u003eCaps are one of the easiest fundraising items to sell: one size fits most, and firefighter families, neighbors and local businesses wear them proudly.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eVolunteer companies.\u003c\/strong\u003e Sell branded caps at pancake breakfasts, open houses, boot drives and holiday events. A two-color design keeps cost down and reads well from across a parking lot.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eUnion locals.\u003c\/strong\u003e Branded caps for members, conventions and community events, stitched with your local's approved artwork.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAwareness caps.\u003c\/strong\u003e Pink thread for October, a thin red line flag on the side or a memorial date for a fallen member.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eKids' caps.\u003c\/strong\u003e Youth sizes make a hit at open houses and fire-safety events, where small firefighters want a hat that matches the crew.\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eWith no minimum, you can start with a small first run, see what sells and reorder without paying setup again.\u003c\/p\u003e\n\u003ch2\u003eRetirement Hats: A Personalized Send-Off for Firefighters\u003c\/h2\u003e\n\u003cp\u003eA retirement cap is a small gift that gets worn for years. Popular personalized details include the firefighter's name, badge number, station and years of service (\"1998–2026\"), with \"RETIRED\" stitched under the department logo or across the back. Matching caps for the whole shift at the retirement party make a good photo, too.\u003c\/p\u003e\n\u003cp\u003ePromotion caps work the same way: the new rank, the date and the station on the side. These personalized custom firefighter hats pair well with a hoodie in the same colors as a gift set.\u003c\/p\u003e\n\u003ch2\u003eUniform-Friendly Colors and Styles\u003c\/h2\u003e\n\u003cp\u003eMost department uniform policies favor navy, black or charcoal caps with a front-center logo, and some reserve black or gold detailing for chief officers. Before ordering, check your department's written standard for:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003eApproved cap colors and thread colors\u003c\/li\u003e\n\u003cli\u003eFront logo, side designators and whether names are allowed on the back\u003c\/li\u003e\n\u003cli\u003eClosure type, and whether stretch-fit or adjustable caps are allowed\u003c\/li\u003e\n\u003cli\u003eWhether station caps are worn only at their own station\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eA branded uniform looks consistent when every piece shares one logo file. Many departments order \u003ca href=\"\/collections\/custom-team-shirts\"\u003estation tees and duty shirts\u003c\/a\u003e and \u003ca href=\"\/collections\/custom-hoodies\"\u003edepartment hoodies\u003c\/a\u003e with the same digitized design and thread colors.\u003c\/p\u003e\n\u003ch2\u003eDepartment Ordering and Purchase Orders\u003c\/h2\u003e\n\u003col\u003e\n\u003cli\u003e\n\u003cstrong\u003eSend your artwork.\u003c\/strong\u003e SVG or PDF files are best; a high-resolution PNG or JPG is accepted, and AI and EPS files upload in our 3D Custom Designer too. A clean photo of the patch works for simple designs.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eChoose styles and the size mix.\u003c\/strong\u003e Adjustable caps fit roughly a 7 to 7 5\/8 hat size; stretch-fit caps come in sized options, including XL.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eApprove your mockup.\u003c\/strong\u003e Check logo size, thread colors, side text and back names.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eReorder as you hire.\u003c\/strong\u003e New members get matching caps later without paying setup again.\u003c\/li\u003e\n\u003c\/ol\u003e\n\u003cp\u003eIf your department is ordering 100+ items and pays by purchase order or needs tax-exempt paperwork on file, tell us when you request your quote and we'll confirm how we can invoice it. Rush orders are available for a fee quoted with your order. Departments across the Orlando metro can pick up finished orders at our Orlando-area warehouse, and every order can ship anywhere in the US.\u003c\/p\u003e\n\u003ch3\u003eCaring for station caps\u003c\/h3\u003e\n\u003cp\u003eSpot-clean with cold water, a drop of mild detergent and a soft brush. Skip the washer, dryer and dishwasher, since heat can warp the bill and pucker embroidery. Air-dry the cap on a rolled towel so it keeps its shape.\u003c\/p\u003e\n\u003ch2\u003eFrequently Asked Questions\u003c\/h2\u003e\n\u003ch3\u003eCan you embroider our department logo on hats?\u003c\/h3\u003e\n\u003cp\u003eYes. Send your department patch or logo, and we'll digitize it for a cap, simplifying fine details so it stays readable at hat size. The one-time $35 digitizing fee covers that design for good, including reorders and the same logo on beanies, shirts and hoodies. Preview it in our 3D Custom Designer, or \u003ca href=\"\/pages\/wholesale-custom-apparel#bulk-quote\"\u003erequest a bulk quote\u003c\/a\u003e for 100+ pieces to approve a free mockup before production.\u003c\/p\u003e\n\u003ch3\u003eDo you accept purchase orders from fire departments?\u003c\/h3\u003e\n\u003cp\u003eYes, on orders of 100+ items through our team. Tell us whether your department pays by purchase order, needs a formal quote for approval or has tax-exempt paperwork, and we'll confirm how we can invoice the order before you approve the mockup.\u003c\/p\u003e\n\u003ch3\u003eWhat hat styles are uniform-friendly?\u003c\/h3\u003e\n\u003cp\u003eLow-profile, six-panel station caps in navy, black or charcoal cotton twill are the most common uniform choice, with a front-center logo and an optional station number on the side. Stretch-fit caps look the cleanest with a uniform. Always check your department's written standard for approved colors, markings and closures.\u003c\/p\u003e\n\u003ch3\u003eDo you make firefighter retirement gifts?\u003c\/h3\u003e\n\u003cp\u003eYes. Retirement caps are a popular personalized gift, with the firefighter's name, badge number, station and years of service, plus \"RETIRED\" under the department logo. You can order a single cap, or matching caps for the shift at the party. Pair it with a hoodie in department colors for a gift set.\u003c\/p\u003e\n\u003ch3\u003eHow many custom fire department hats do we have to order?\u003c\/h3\u003e\n\u003cp\u003eThere's no minimum. A department can order a full roster, a volunteer company can start with a small fundraiser run, and a family can order one retirement cap. Larger orders cost less per hat because the one-time setup is shared across more pieces.\u003c\/p\u003e","products":[{"product_id":"richardson-trucker-cap","title":"Richardson Trucker Cap","description":"\u003cp\u003eThe Richardson 112 is the trucker cap most other truckers get compared to: a firm, mid-profile front, a precurved bill and a breathable mesh back that keeps air moving on hot days. It is a good pick for crews, small brands and anyone who wants a classic logo trucker.\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e60\/40 cotton\/polyester front, 100% polyester mesh back\u003c\/li\u003e\n\u003cli\u003eStructured, mid-profile shape with a precurved bill\u003c\/li\u003e\n\u003cli\u003eAdjustable snapback closure and cotton sweatband\u003c\/li\u003e\n\u003cli\u003eSizes: SM, MD-LG and XL (SM and XL in select colors)\u003c\/li\u003e\n\u003cli\u003e112 colors\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003eTap Customize It to build your hat live in 3D. Upload a logo or write your text, then rotate the trucker hat to see each angle. Choose where on the hat your design goes, then place your art. This cap takes embroidery or print. Any embroidered logo or clip art pays $35 once for digitizing; reorders from My Assets never pay again. Text alone costs $10 per item, or $35 if less.\u003c\/p\u003e\u003cp\u003eLoad PNG, JPG, WEBP, SVG, PDF, EPS or AI files, 50 MB or smaller. You OK your stitch proof on the Review step (emailed if our team finishes it); print designs are approved in the designer at checkout. Buy the hat blank by choosing a color and size, then tap Add to cart.\u003c\/p\u003e","brand":"Richardson","offers":[{"title":"Black \/ MD-LG","offer_id":50812577874137,"sku":"112-3216811","price":10.99,"currency_code":"USD","in_stock":true},{"title":"Black \/ SM","offer_id":50812577841369,"sku":"112-3457561","price":10.99,"currency_code":"USD","in_stock":true},{"title":"Black \/ XL","offer_id":50812577906905,"sku":"112-3444601","price":10.99,"currency_code":"USD","in_stock":true},{"title":"Amber Gold \/ MD-LG","offer_id":50812577775833,"sku":"112-3216771","price":10.99,"currency_code":"USD","in_stock":true},{"title":"Biscuit\/ True Blue \/ MD-LG","offer_id":50812577808601,"sku":"112-3216781","price":10.99,"currency_code":"USD","in_stock":true},{"title":"Black\/ Black\/ Light Grey \/ MD-LG","offer_id":50812577939673,"sku":"112-3216791","price":10.99,"currency_code":"USD","in_stock":true},{"title":"Black\/ Charcoal \/ 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It is a good pick for teams and companies that want a clean, stretch-fit cap.\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e98\/2 cotton\/PU spandex with a 100% polyester undervisor\u003c\/li\u003e\n\u003cli\u003eStructured, mid-profile shape with a Permacurv bill and 8 rows of stitching on the bill\u003c\/li\u003e\n\u003cli\u003eFlexfit stretch fit, stretch sweatband, ActiveGuard Tech, contrast silver underbill\u003c\/li\u003e\n\u003cli\u003eSizes: S\/M and L\/XL\u003c\/li\u003e\n\u003cli\u003e9 colors\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003eTap Customize It to design this stretch-fit cotton twill cap live in 3D. Upload your logo or some text and turn the cap to view every angle. Decorate this cap on the front, back and sides. It can be stitched or printed. Logo embroidery has a one-time $35 digitizing fee; reorders from My Assets never pay it. Typed text alone is $10 an item, or $35 once if cheaper.\u003c\/p\u003e\u003cp\u003eAdd PNG, JPG, WEBP, SVG, PDF, EPS or AI, 50 MB or smaller. Your stitch proof shows on the Review step for you to approve (or emailed when our team finishes it); a printed design is approved before you check out. 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